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General | Applications | Density & Strength | Mix Design | Placement

How far can cellular concrete be pumped?


Cellular concrete is a very easily pumped, highly fluid mixture. The bulk of cellular concrete is placed by pumping. Cellular concrete typically will move through the pump lines using less pressure than typical heavier grout mixes. Cellular concrete can be pumped up to and exceeding 500 ft. vertically and 10,000 ft. horizontally is commonly available.

Are there lift requirements when placing cellular concrete?

Typically, Geofill Cellular Concrete is placed in 2' to 4' lifts depending on cell size. In most cases, nothing is done between lifts. Occasionally we see a specification that requires a scarification, but this is rare. This material is similar to soils, not concrete.

When placing cellular concrete below water table, what steps are taken to prevent floating?

In most cases, you must dewater before placing material. There must be enough load on top of our material to prevent uplift. Use of the Geofill-LD Pervious will help to reduce overall buoyancy.
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Mixonsite utilized a Geofill Hybrid material containing anti-washout admixtures to fill an abandoned ash pit at the Consolidated Edison site in Brooklyn, NY. Free water within the pit was removed during placement to maintain the specified pit water level.
 
MixOnSite pumped Geofill LD cellular concrete material nearly 3 miles at Brightwater East tunnel project. Material produced on site with high production equipment featuring colloidal mixers.
 
MixOnSite recently developed an innovative foam product to transport solid materials such as mine tailings or waste crusher sands through a pipeline.